Protective fences and doors

Complete portfolio of high-performance components and systems for human safety.

Schmachtl - Maschinensicherheit: 5441_BASIC_SYSTEM@FANTONI-2098
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Overview

Protective fences and doors

Complete portfolio of high-performance components and systems for human safety.

Schmachtl views safety as an integrative part of your processes and supports you in the best possible implementation of the optimal safety solution. Schmachtl is a total provider in the field of safety technology. The safety fence is an essential component in safeguarding safety-related applications in order to obtain a comprehensive and functional safety solution.

 


Resources

Products

System Basic

Advantages:

  • Easy and versatile mounting
  • Detachable mounting system
  • On-site adjustment using cutting kit

Technical Features:

  • Impact test according to EN ISO 14120 (from inside to outside, 1600J)

 

 

General information about System Basic:

A production process should be as efficient as possible. If a machine or system is safeguarded, people cannot enter the production area without first shutting down the machine. We want to optimize your processes for you so that your employees are safe in the production areas, while being effective and costing less. That's why we offer solutions and products that ensure your maximum safety and increase productivity. 

Specifications:

  • Stand: 40 x 40mm
  • Panels
    - Frame 20 x 20mm
    - Grid 22 x 100 x 3mm
  • Painting: powder coating (only for interior) in various RAL colors

Assembly:

  • Quick mounting clips, up to 15% more time savings
  • Both patented clip fastening and classic screw connection
  • Step either screwed and height adjustable or optionally with welded base

Dimensions:

  • Width: 200, 300, 700, 800, 1000, 1200, 1500 mm
  • Heights: 960, 1260, 1500, 1900 mm

 

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System Strong/Heavy

Advantages:

  • Easy and versatile mounting
  • Generously sized base foot for maximum floor stability
  • Adjustable panel mounting height (floor leveling)
  • Detachable mounting system
  • Version HEAVY for difficult demanding conditions
  • On-site adjustment using cutting kit

Technical features:

  • Impact test according to EN ISO 14120 (from inside to outside, 1600J)

 

 

General information about System Strong:

A production process should be impeded as little as possible. Normally, when a machine or system is safeguarded, people cannot enter the process without first shutting it down. We can optimize these processes for you, so that safety is guaranteed, you have less costs and efficiency is maintained or even increased. That's why we offer products and solutions that ensure your maximum safety and increase productivity. 

 

Specifications:

  • Stand: 60 x 60mm
  • Panels
  • Frame 20 x 20mm or 30 x 30mm (HEAVY version)
  • Grid 22 x 100 x 3mm
  • Painting: powder coating (for interior only) in various RAL colors

Assembly:

  • Quick mounting clips, up to 15% more time savings
  • Both patented clip fastening and classic screw connection

Dimensions:

Widths: 200, 300, 700, 800, 1000, 1200, 1500 mm

Heights: 960, 1500, 1900, 2100, 2460, 2860mm

 

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Adapta Guard

Advantages:

40% time savings

- Compared to conventional systems

Robust

- The pre-embossing in the lattice structure of the panels and the attachment to the uprights in these very areas provide great stability to the overall system

Practical

- The ergonomic fasteners made of high-strength fiber-reinforced plastic allow quick positioning of the grids. The fastening system is equipped with captive screws in accordance with EN 953+A1 / ISO 14120 and 2006/42/CE - Machinery Directive

Versatile

- With its frameless design, Adapta Guard is easily adaptable to a wide range of needs

Impact Test EN ISO 14120

- Adapta Guard has passed rigorous impact tests from inside to outside at 1600J, according to the "pendulum test" procedure, in accordance with the EN ISO 14120 standard

 

General information about Adapta Guard:

Adapta Guard is a frameless modular protection system, ideal for all applications with high risk of mechanical impact. The frameless panel, stiffened with transverse beads, is made with 4 mm wire. It is fixed to 50 x 50 mm posts by means of robust captive fasteners. The square base with high strength and weight stabilizes the support during assembly.

Assembly:

Adapta Guard is quick to assemble: a single prop for linear, angle or door assembly reduces preparation time; the generously sized brackets facilitate the use of screwdriving tools; ultimately, the absence of a frame allows for quick adjustment of panel dimensions directly on site should unforeseen adjustments arise.

Specifications:

  • Stand: 50 x 50mm
  • Panels: Profiled grid
  • Mesh: 32 x 68 x 4mm
  • Painting: Powder coating (suitable for interior applications only)
  • Transverse beading

Dimensions:

Widths: 196, 292, 676, 772, 996, 1188, 1476, 1988 mm

Height: 2080, 2490 mm

 

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Blue Guard

Advantages:

Long-lasting

  • Insensitive to high-pressure water jets
  • Corrosion resistant

Safe

  • Tested and certified by ECOLAB
  • Resistance to detergents and disinfectants tested in over 2000 cleaning cycles
  • (6 years of use) for:
    TOPAZ AC5
    P3-TOPAX 990
    TOPACTIVE DES
    P3-TOPAX 66
    TOPAZ HD3
    TOPAZ MD3

Easy to maintain

  • Completely inspectable
  • Prevents accumulation of dirt
  • Allows cleaning of surrounding areas

Stable

  • The simple and user-friendly connections that attach securely to the posts allow BlueGuard to be installed quickly and efficiently. The layout can be easily adapted to the facilities and available space.

Practical

  • Frame-less design allows for quick on-site adjustment of panel sizes
  • Pre-assembled, captive 2-component quick-release fasteners with EN ISO 14120 and 2006/42/EC security

 

General information about Blue Guard:

Blue Guard combines safety, flexibility and compliance with the high hygiene standards required by the agricultural, food, chemical and pharmaceutical markets. The entire fixtures are blue in color, which are easily recognizable in food processing.

The frameless, welded panels, reinforced with horizontal corrugations, with a wire thickness of 4 mm, are made of passivated AISI 304 stainless steel.The panels are attached to open U-section posts with durable, captive plastic and stainless steel quick connectors.BlueGuard is quick to install: A single post type for linear, angle and door mounting reduces assembly time. Wide stays facilitate the use of power screwdrivers, and the frameless design allows for quick on-site adjustment of panel sizes. 

Blue Guard receives ECO LAB certification

 

Hygienic design in 4 steps

 

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Safety doors

Advantages:

  • Various locking devices
  • Optional additional equipment
  • Maximum security levels

 

 

A comprehensive and diverse range of safety doors:

Wing door


Standard hinged door. Rotation is by two hinges and limited by a magnetic stop of the latest generation.

Available in version

Single-leaf

-Double-leaf

Openings from 700mm to 3,000 mm

Folding door

A hinged door that can be opened to save space. The opening radius of the two door leaves reduces after the latch is unlocked and the two leaves are folded on each other.


Available in version

Single leaf

-Double leaf

Openings from 1400mm to 6,000 mm

Door with guides


Sliding doors with top guide or bottom guide, which can withstand the tire pressure of forklift and pallet truck.

Available in the versions:

Single sliding door with top guide

-Opposite sliding door with top guide

Single sliding door with bottom guide

-Acounter sliding door with bottom guide

Openings from 700mm to 3,000 mm

- Free access door

Sliding doors with low friction telescopic guides. The absence of a top or bottom guide leaves the passage completely free.

Available in the versions:

-Single sliding door with telescopic guide

-Opposite sliding door with telescopic guide

-Guideless sliding door

-Acounter-guideless sliding door

Openings from 700mm to 6,000 mm

- Lifting doors, swinging doors and doors with motor drive

Doors combine a rotary and a sliding movement of the panels. They are specially designed for the installations where a large opening and a reduced overall dimension in the open position are required.

The multilevel doors are available in manual or electric drive versions and are specially designed for very large openings.

 

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Wall elements

Sheet metal panels

 

  • Frame 20mm, 30mm
  • Sheet thickness 1.2mm
  • AVAILABLE ALSO WITH CONTOUR AND FRAMELESS

 

Sheet metal panels with porthole

 

  • Frame 20mm. 30mm
  • Sheet thickness 1.2mm
  • AVAILABLE ALSO WITH SPECIAL BULLEUGE

 

Polycarbonate panes

 

  • Frame 30mm
  • Material: Clear pane
  • 4mm thickness

 

 

 

 

Combined fills

 

Frame 20mm, 30mm

Material: grid in steel wire

3mm diameter

polycarbonate screen 4mm thickness

 

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Locks

The range of locks:

  • Mechanical locks: from simple padlocks to locks with knob or latch to locks with locking and unlocking (push lever or bolt) with anti-panic function. Satech mechanical locks are equipped with components of the highest quality and integrate perfectly with our panels.
  • Locks with tumbler: locks with interlock activate the shutdown of the machine in case of door opening, preventing the operation of the machine until the door is closed and / or operation is restored by mutual agreement. Due to the cooperation with the main manufacturers in this sector, we can offer you a suitable solution according to your risk analysis.

 

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Services

Project Services

With Schmachtl Project Services you are in good hands from the start of your project. 

From the consultation meeting to technical support. We support you so that you can implement your project

successfully. 

 

Preferences

1.  Technical consultations:


- For new applications/developments

- Replacement types alternative for existing

applications

2. online/on-site demonstrations/

presentations

3. training & continuing education

(seminars/workshops/training)


Engineering

1.  Process analysis

needs assessment

2.  Feasibility study

3. Conceptual design/

Planning/development

manufacturing services

 

 

1.  Assembly/<br/>

Subassembly assembly<br/>

2.  Pre-assembly<br/>

3. Commissioning/calibration<br/>

4.  Assembly/<br/>

Installation<br/>

5.  Commissioning/calibration<br/>

6.  Start-up support/<br/>

Perfomance check<br/>

7. CE conformity assessment<br/>

8.  Retrofit: Modernization &<br/>

Retrofit, equipment replacement

 

 

Ongoing additional services

 

 

1.  Service packages:<br/>

Maintenance/Repairs<br/>

(Emergency call for malfunction)/<br/>

Monitoring Services<br/>

2.  Technical Support

 

 

Logistics services

With our logistics services you have the possibility to choose between different

delivery and storage options. We support you. 

 

delivery options

1.  Collective deliveries

2.  Demand site deliveries

3. Consignment stock

4.  Flexible delivery times

Packaging Solutions

1.  Customized goods

compilation/

packing by commission

industry (collective packing)

2.  Special packaging

E - Business:

1.  EDI integration


Storage options

1.  Spare parts storage

2.  Master contracts:

stock in stock

Current

Mobile polycarbonate partitions as protection against Covid-19

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AdaptaGuard: A frameless modular safety fence system

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Partner

Our partners



Contact

Schmachtl Customer Service

For more information about our products and services, contact a Schmachtl sales representative. We will be happy to answer any questions you may have.

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